Bronze Plate Strip Pipe Rod Horizontal Continue Casting Machine 2 Double Strand

Bronze Plate Strip pipe rod Horizontal Continue Casting Machine 2 Double Strand Price

Ⅰ. Specifications:
1. Types of casting specifications
* Production variety: copper base alloy (white brass) billet coils

2. Specification of finished-product coil

2.1 Number of billets: 2 strips

2.2 Billet width: 380mm-500mm

2.3 Billet thickness: 16- 20mm

2.4 Inside diameter of coil: minimum Φ 600- 800mm

2.5 Outside diameter of coil: maximum Φ1800mm

2.6 Maximum weight of coil: max: 6000kg

3. Guarantee value of billet thickness difference

3.1 Transverse thickness difference of billet: ＜0.75mm—0.3 (After mould modification)

3.2 Longitudinal thickness difference of billet: <0.3mm (After mould modification)

3.3 Average energy consumption for smelting by smelting furnace: 250-380kwh／t

3.4 Average energy consumption for temperature preservation by holding furnace: 50-80kwh/t

3.5 Maximum pushing and drawing force: 50KN

3.6 Pushing and drawing speed range: 1.5-70mm/ sec

3.7 Average maximum casting speed: 300mm／ min

3.8 Maximum shearing force of hydraulic shear: 600KN

3.9 Coiling speed of coiler: 750mm／min

Ⅱ.Process:

Burdening (Returns should be baled) → Smelting furnace → Chemical analysis → Heating up the sealed launder → Crystallizer → Primary cooling → Secondary cooling → Withdrawal machine → Shearing machine →Coiler

Select the raw materials according to process document, determine the feeding procedure according to melting points of metallic elements, furnace burden proportions, and difficulty of oxidation burning losses, and charge the raw material into the smelting furnace; When smelting, add certain thickness of covering agent into the furnace, which shall be supplemented in-time; When the molten copper inside the furnace reaches tapping temperature, lab-test the composition of molten copper inside the furnace; Before tapping, completely clean out the clinkers in molten copper; After the tapping of each furnace, keep around 800 kg molten copper inside the furnace, as the starting block. Transfer the molten copper (molten and well-adjusted in the melting chamber) through the sealed launder into the holding furnace, control the temperature of molten copper, keep the molten copper inside the holding furnace at the casting temperature and at certain level range. Under the action of level, the molten copper flows into the crystallizer, and get crystallized into plate-type copper billet through primary cooling by crystallizer. Under the continuous drawing by withdrawal machine, the plate billet of required shape is formed. Secondary cooling system is installed at plate billet outlet, and the flow rate of cooling water is adjustable. The main purpose for adopting these control measures is to ensure crystallization temperature as well as stabilization of process parameters, so as to ensure product quality. The withdrawal of strip billet is realized by means of the dragger, and the time of drawing, stop and reverse pushing by the dragger is continuously adjustable. The optimal control parameter should be determined and timely adjusted according to different materials, different specifications and surface quality conditions. The drawing is controlled by PLC program, realizing cyclical actions of drawing, stop, and reverse pushing.

Ⅲ.Major Technical Parameters of Equipment:

Ⅳ. Equipment parts list

Ⅴ. Date of Delivery:
To be delivered within 75 days after the contract becomes effective.

Ⅵ. After-sales service
1. The main body of the equipment will have one year of free warranty, and special components shall be discussed separately;
2. During the trial-production period (within 3 months after equipment commissioning is finished), our company will dispatch a professional technician for follow-up service;
Within the warranty period, if fault occurs due to quality problem, our company will dispatch personnel to the site to solve the problem within 72 hours after receiving the notice;
After the warranty period of the equipment is expired, our company will offer effective solutions within 24 hours after receiving the notice, and will dispatch personnel for maintenance work if the user fails to solve the problem, only charging the cost expenses.
For annual overhaul of equipment, our company will dispatch professional technician to join the users in formulating the turnaround plan, free of charge;
Within the warranty period, our company can dispatch professional technician to the site to check the operation condition of equipment and provide field service.
After the warranty period of equipment expires, one return visit can be made on invitation once per half a year.
3. If our company has innovation and improvement points or constructive suggestions for similar equipments, we will inform the user in time.


Wuxi Huadong Industrial Furnace Co.,Ltd
Welcome to visit and inspect!

Contact person:Miss Joey Wong

Tel: +86 510 83788308

Fax: +86 510 83786308
Mob: +86 139 2112 5611
Wechat: 86 139 2112 5611
Whatsapp: 86 139 2112 5611

email:Joey@wxhddl.cn

Joe.777@outlook.com

    Our company is located at the northeast of Wuxi, Jiangsu Province, with only 2.5 hours of driving distance to Shanghai Pudong International Airport, and the traffic is very convenient.

Wuxi Huadong Industrial Furnace Co., Ltd is a comprehensive enterprise integrating scientific research & development, engineering designing, system integration, equipment installation and sales & services. Our company is dedicated to professional manufacture the production lines for casting of various non-ferrous metals and heat treatment since 1989.

    The production lines for casting non-ferrous metals supplied by our company is complete in categories, specifications and types, mainly capable of casting metals including copper and copper alloys, also related to non-ferrous metals such as magnesium, aluminum and zinc etc. The casting modes include horizontal continuous casting, vertical casting and upward casting; By using our production lines, customers can get billet products with sections of near-the-net-shape dimensions and shapes, including 8 major categories i.e. plates, strips, rods, foils, tubes, bars and shapes. Heat treatment equipments include multiple types of electric resistance furnaces or combination, such as well type, box type, bogie-hearth type, bell type, protective-atmosphere type, vacuum bright type, strong-convection circulation type etc. For casting production lines and heat-treatment equipments, our company can also provide various types of spare parts (furnace shells, melting grooves, water jackets, iron cores, crystallizers, special refractory, temperature measurement devices, transformers, reactors, electric resistance heating elements, and mechanical parts etc.); Our company can also provide cold-processing equipments such as drawing mills and cold-rolling mills for tubes, rods and shapes, as well as scrap metal balers etc.

    Our company can develop, design, and manufacture equipments for specific production lines according to customers' requirements, provide complete services of solutions; Committed to quality, quality priority covers the whole process of designing, purchasing ,manufacturing, production, installation and after-sales services etc. We are doing our best to realized most advanced in technology, most reasonable in configuration, most superior in quality, and most inexpensive in cost. We strictly follow the requirements of ISO9000 quality system, achieving first-class product quality.

Choosing Wuxi Huadong Electric Industrial Furnace Co. ,Ltd as the partner means choosing trust and guarantee, and the correction choice is the safeguard for the smooth operation of your undertakings and reliable return of your investment.
    Wuxi East China Furnace Co. ,Ltd would like to cordially welcome friends from home and abroad for visiting and guidance.