
Upcasting process upward continuous casting production line Annnual
5,000MT D8-15mm oxygen free copper rod
COMPANY INTRODUCTION
Wuxi East China Furnace Co., Ltd is a comprehensive enterprise
integrating scientific research & development, engineering
designing, system integration, equipment installation and sales
& services. Our company is dedicated to professional
manufacture the production lines for casting of various non-ferrous
metals and heat treatment since 1990.
The production lines for casting non-ferrous metals supplied by our
company is complete in categories, specifications and types, mainly
capable of casting metals including copper and copper alloys, also
related to non-ferrous metals such as magnesium, aluminum and zinc
etc. The casting modes include horizontal continuous casting,
vertical casting and upward casting; By using our production lines,
customers can get billet products with sections of
near-the-net-shape dimensions and shapes, including 8 major
categories i.e. plates, strips, rods, foils, tubes, bars and
shapes. Heat treatment equipments include multiple types of
electric resistance furnaces or combination, such as well type, box
type, bogie-hearth type, bell type, protective-atmosphere type,
vacuum bright type, strong-convection circulation type etc. For
casting production lines and heat-treatment equipments, our company
can also provide various types of spare parts (furnace shells,
melting grooves, water jackets, iron cores, crystallizers, special
refractory, temperature measurement devices, transformers,
reactors, electric resistance heating elements, and mechanical
parts etc.); Our company can also provide cold-processing
equipments such as drawing mills and cold-rolling mills for tubes,
rods and shapes, as well as scrap metal balers etc.
Electrolytic copper plate (99.9% copper scraps) is joined in the
melting furnaces through the charging device (according to the user
needs), (if the raw materials is not 1# red copper, our company can
design and install the reverberatory furnace before melting
furnaces to remove the copper impurity). The copper plate through
W-type inductor into liquid, then flow smoothly from the transition
storehouse to the holding furnace, and then is in the steady
reduction process through the surface covered with charcoal, at
last is crystallized swiftly to the cast copper rod by the crystallizerof the upcast plant by upward copper rod process at the same time, cast copper rod is upward casted intermittently through the two traction roller. The cast copper rod through the hauling machine, and the wheelframe, the speed
adjusting gear, then to the automatic winding machine to wind copper rod.
Main Technology Parameter For Copper Rod Up-casting Machine
Core frequency induction furnace
(1) | Production variety | T2 copper rod (raw material electrolytic copper, bright wire) |
(2) | Furnace structure | Double conjoined furnace |
(4) | Melting furnace power | 180KW |
(5) | Holding furnace power | 120KW |
(9) | Furnace frequency | 50HZ |
(12) | Melting rate | 700KG/H |
(13) | Melting furnace capacity | 2,500kg |
(15) | Holding furnace capacity | 2,500kg |
Continuous caster
(1) | Casting rod number |
|
(2) | Casting rod specifications | Φ8-15 |
(3) | Driving method,PLC control | AC servo drive |
(4) | Casting speed | 0~3000mm/min, |
(5) | Casting pitch | 3.0~5.0mm/pitch |
(6) | Level sensitivity | <30 |
(7) | Lifting speed | 50mm/min |
(8) | Servo motor power | 4.4KW |
(9) | Liquid level tracking accuracy | ±2mm |
Frequency conversion double pole coiling machine
(1) | Coiling mothed | Automatic,Frequency conversion |
Coiling speed | 300~2500mm/min | |
Adjust way | Potentiometer | |
(2) | Coiling weight | About 2~3T |
PRODUCTION PICTURE
Wuxi East China Furnace Co.,Ltd
Whatsapp: 86 139 2112 5611
joey@wxhddl.cn
Wuxi Huadong Industrial Electrical Furnace Co.,Ltd.
Our company is located at the northeast of Wuxi, Jiangsu Province, with only 2.5 hours of driving distance to Shanghai Pudong International Airport, and the traffic is very convenient.
Wuxi Huadong Industrial Furnace Co., Ltd is a comprehensive enterprise integrating scientific research & development, engineering designing, system integration, equipment installation and sales & services. Our company is dedicated to professional manufacture the production lines for casting of various non-ferrous metals and heat treatment since 1989.
The production lines for casting non-ferrous metals supplied by our company is complete in categories, specifications and types, mainly capable of casting metals including copper and copper alloys, also related to non-ferrous metals such as magnesium, aluminum and zinc etc. The casting modes include horizontal continuous casting, vertical casting and upward casting; By using our production lines, customers can get billet products with sections of near-the-net-shape dimensions and shapes, including 8 major categories i.e. plates, strips, rods, foils, tubes, bars and shapes. Heat treatment equipments include multiple types of electric resistance furnaces or combination, such as well type, box type, bogie-hearth type, bell type, protective-atmosphere type, vacuum bright type, strong-convection circulation type etc. For casting production lines and heat-treatment equipments, our company can also provide various types of spare parts (furnace shells, melting grooves, water jackets, iron cores, crystallizers, special refractory, temperature measurement devices, transformers, reactors, electric resistance heating elements, and mechanical parts etc.); Our company can also provide cold-processing equipments such as drawing mills and cold-rolling mills for tubes, rods and shapes, as well as scrap metal balers etc.
Our company can develop, design, and manufacture equipments for specific production lines according to customers' requirements, provide complete services of solutions; Committed to quality, quality priority covers the whole process of designing, purchasing ,manufacturing, production, installation and after-sales services etc. We are doing our best to realized most advanced in technology, most reasonable in configuration, most superior in quality, and most inexpensive in cost. We strictly follow the requirements of ISO9000 quality system, achieving first-class product quality.
Choosing Wuxi Huadong Electric Industrial Furnace Co. ,Ltd as the
partner means choosing trust and guarantee, and the correction
choice is the safeguard for the smooth operation of your
undertakings and reliable return of your investment.
Wuxi East China Furnace Co. ,Ltd would like to
cordially welcome friends from home and abroad for visiting and
guidance.