
Upcasting process oxygen free copper rod Φ10mm upward continuous casting production line
Equipment Composition
Electrolytic copper plate (cathode copper/99.9% copper scraps) -- charging device (can match) - furnace system (melting furnace -- transition warehouse - holding furnace) - continuous casting machine crystallization moulding) -- dragger - speed device - automatic winding machine - for sale or deep processing
Flow Chart
Electrolytic copper plate (99.9% copper scraps) is joined in the melting furnaces through the charging device (according to the user needs), (if the raw materials is not 1# red copper, our company can design and install the reverberatory furnace before melting furnaces to remove the copper impurity). The copper plate through W-type inductor into liquid, then flow smoothly from the transition storehouse to the holding furnace, and then is in the steady reduction process through the surface covered with charcoal, at last is crystallized swiftly to the cast copper rod by the crystallizerof the upcast plant by upward copper rod process at the same time, cast copper rod is upward casted intermittently through the two traction roller. The cast copper rod through the hauling machine, and the wheelframe, the speed adjusting gear, then to the automatic winding machine to wind copper rod.
Main Technology Parameter For Copper Rod Up-casting Machine
Annual 2000MT D17mm-30mm |
Model: HDSYUCM-2000 |
Yearly capacity:2000mt |
Furnace structure : 300type two- body furnace ( 1.melting furnace 2. holding furnace) |
Casting strands:4 |
Casting rod diameter: 17mm— 30mm |
casting speed: 0〜lOOOmnVmin |
annual working time:7920h |
Liquidtracking precision:±2mm |
Take-up coil standard; <p700mrrp<<p15CI0mnv<800mm |
Copper melting velocity:260kg/h |
Copper melting power consumption: <350kwh/lon |
Take-up form: automatic adjust |
Take-up plate driven approach: pushed by copper rod,manual adjusting |
Material feeding methoctwhole piece of electrolytic copper cathode fed by electric hoist |
Upward driven approach:dhven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet |
Rod clamping method; manual clamping |
Operation interface : date display,seoo motor controlled by touch screen |
Total power:150KW AC three-phase 380V |
AFTER-SALES SERVICE
1. The main body of the equipment will have one year of free
warranty, and special components shall be discussed separately;
2. During the trial-production period (within 3 months after
equipment commissioning is finished), our company will dispatch a
professional technician for follow-up service;
Within the warranty period, if fault occurs due to quality problem,
our company will dispatch personnel to the site to solve the
problem within 72 hours after receiving the notice;
After the warranty period of the equipment is expired, our company
will offer effective solutions within 24 hours after receiving the
notice, and will dispatch personnel for maintenance work if the
user fails to solve the problem, only charging the cost expenses.
For annual overhaul of equipment, our company will dispatch
professional technician to join the users in formulating the
turnaround plan, free of charge;
Within the warranty period, our company can dispatch professional
technician to the site to check the operation condition of
equipment and provide field service.
After the warranty period of equipment expires, one return visit
can be made on invitation once per half a year.
3. If our company has innovation and improvement points or
constructive suggestions for similar equipments, we will inform the
user in time.
Wuxi East China Furnace Co.,Ltd
Whatsapp: 86 139 2112 5611
joey@wxhddl.cn
Wuxi Huadong Industrial Electrical Furnace Co.,Ltd.
Our company is located at the northeast of Wuxi, Jiangsu Province, with only 2.5 hours of driving distance to Shanghai Pudong International Airport, and the traffic is very convenient.
Wuxi Huadong Industrial Furnace Co., Ltd is a comprehensive enterprise integrating scientific research & development, engineering designing, system integration, equipment installation and sales & services. Our company is dedicated to professional manufacture the production lines for casting of various non-ferrous metals and heat treatment since 1989.
The production lines for casting non-ferrous metals supplied by our company is complete in categories, specifications and types, mainly capable of casting metals including copper and copper alloys, also related to non-ferrous metals such as magnesium, aluminum and zinc etc. The casting modes include horizontal continuous casting, vertical casting and upward casting; By using our production lines, customers can get billet products with sections of near-the-net-shape dimensions and shapes, including 8 major categories i.e. plates, strips, rods, foils, tubes, bars and shapes. Heat treatment equipments include multiple types of electric resistance furnaces or combination, such as well type, box type, bogie-hearth type, bell type, protective-atmosphere type, vacuum bright type, strong-convection circulation type etc. For casting production lines and heat-treatment equipments, our company can also provide various types of spare parts (furnace shells, melting grooves, water jackets, iron cores, crystallizers, special refractory, temperature measurement devices, transformers, reactors, electric resistance heating elements, and mechanical parts etc.); Our company can also provide cold-processing equipments such as drawing mills and cold-rolling mills for tubes, rods and shapes, as well as scrap metal balers etc.
Our company can develop, design, and manufacture equipments for specific production lines according to customers' requirements, provide complete services of solutions; Committed to quality, quality priority covers the whole process of designing, purchasing ,manufacturing, production, installation and after-sales services etc. We are doing our best to realized most advanced in technology, most reasonable in configuration, most superior in quality, and most inexpensive in cost. We strictly follow the requirements of ISO9000 quality system, achieving first-class product quality.
Choosing Wuxi Huadong Electric Industrial Furnace Co. ,Ltd as the
partner means choosing trust and guarantee, and the correction
choice is the safeguard for the smooth operation of your
undertakings and reliable return of your investment.
Wuxi East China Furnace Co. ,Ltd would like to
cordially welcome friends from home and abroad for visiting and
guidance.