
Winding Nozzle for manufacture of coils ,motor transformer,relay in winding machine
Tungsten Carbide Nozzle /Coil Winding Nozzle
The tungsten carbide nozzle used in coil winding machine to guide the wire to wind on the bobbin ,
on the pins and etc .for the manufacture of coils ,motor transformers ,relays ,contactor ,inducance
and sensors in automotive ,telecoms ,electric and electronic application .
Description :
The Carbide Winding nozzle is precisely processed from ultrafine particle tungsten carbide ,the hardness is up to above HRA90 degree ,and the bending strength is more than 2300N/mm ,QIANHE uses special equipment for precision abrasive machining and precision grinding treatment of inner hole to make the roughness reach up to Ra0.1,and the roughness of R at both ends are up to Ra0.025,The curvature radiuse of the inlet and outlet two ends are scientifically desighed to ensure that the wires pass smoothly and naturally .There is no step inside hole of the wire guide nozzle ,thus improving the phenomenon of easy bending and blocking .
Aplication :
The Tungsten Carbide Nozzle is mainly used on full-automatic
winding machine for high-speed
winding of fine coils and super fine enameled wires
Key advantages of Tungsten Carbide Nozzle :
1. High Wear Resistance
This is assured by the choice of materials for wear elements possessing. Hardness
Value: 1800 ~ 2200Vickers, or 3times that of case hardened steel. Body material is stainless
steel for structural supports, not wear-bearing.
2. Scratch-Proofing
Eliminate wire insulation film damage, low friction resistance, stable wire tension.
The wireguiding surfaces are mirror finished by diamond lapping to a surface roughness of
2 4 micro inches Ra or better, material permit.
3. Straightness and Stiffness
Straightness and Stiffness are defined by the wire exit being concentric and inflexible
with respect to the nozzle locating. In plain terms, the wire should exit from the nozzle
concentric to the locating, To within 0.02 mm, with or without load. A geometric
Characteristic presentation is shown at upper left. Concentricity
to within 0.01mm.
4. Precise Exit Radii
Because the coil winding nozzle's Exit Radii governs the angle of the wire exit from one
coil to the next, it should be monitored to + / - 0.025 mm. This is done by digital measurement,
shown at upper right.
Specification and description:
Part.No. | Model | Specifications(mm) | |||||
L | L1 | D | D1 | d1 | d2 | ||
1 | W0202-2005-1505 | 15 | 5 | 2.0 | 0.5 | 0.2 | 0.2 |
2 | W0202-2000-3300 | 33 | * | 2.0 | * | 0.2 | 0.2 |
3 | W0202-3010-3015 | 30 | 15 | 3.0 | 1.0 | 0.2 | 0.2 |
4 | W0202-3006-3010 | 30 | 10 | 3.0 | 0.6 | 0.2 | 0.2 |
5 | W0202-3015-3015 | 30 | 15 | 3.0 | 1.5 | 0.2 | 0.2 |
6 | W0202-3007-3508 | 35 | 8 | 3.0 | 0.7 | 0.2 | 0.2 |
7 | W0303-3008-3012P | 30 | 12 | 3.0 | 0.8 | 0.3 | 0.3 |
8 | W0303-3012-3519 | 35 | 19 | 3.0 | 1.2 | 0.3 | 0.3 |
9 | W0303-3008-4506 | 46 | 6 | 3.0 | 0.8 | 0.3 | 0.3 |
10 | W0303-3020-3515 | 35 | 15 | 3.0 | 2.0 | 0.3 | 0.3 |
11 | W0303-0800-3500 | 35 | * | 0.8 | * | 0.3 | 0.3 |
12 | W0303-3018-4018 | 40 | 18 | 3.0 | 1.8 | 0.3 | 0.3 |
13 | W0404-3010-3009 | 30 | 9 | 3.0 | 1.0 | 0.4 | 0.4 |
14 | W0404-3007-4528 | 45 | 28 | 3.0 | 0.7 | 0.4 | 0.4 |
15 | W0505-3012-4506T | 45 | 6 | 3.0 | 1.2 | 0.5 | 0.5 |
16 | W0606-3012-3520 | 35 | 20 | 3.0 | 1.2 | 0.6 | 0.6 |
17 | W0606-3016-4010T | 40 | 10 | 3.0 | 1.6 | 0.6 | 0.6 |
18 | W0808-3018-3518 | 35 | 18 | 3.0 | 1.8 | 0.8 | 0.8 |
19 | W0808-3018-3010 | 30 | 10 | 3.0 | 1.8 | 0.8 | 0.8 |
20 | W1212-3022-3010 | 30 | 10 | 3.0 | 2.2 | 1.2 | 1.2 |
All size can be customized according to customer requirements
Nozzle Drawings:
The the measurements drawing as above please confirm your nozzles size according
to your winding machine and coil products.
Picture show :
Inner packing :Plastic Box Inner packing :Paper box Outer packing :Carton
HANGZHOU QIANHE PRECISION MACHINERY CO.,LTD
Hangzhou Qianhe Precision Machinery Co., Ltd. was established in 2006, It is a national High-tech enterprise which specializing in the design and production of all kinds of automatic winding machine accessories. There three core advantages: 1. Servo tensioner and tension measurement ; 2.Air Nipper and winding fixture ; 3.Hard Alloy Winding Nozzle / guide needle .
For more than ten years, we hold the tenet of “integrity, pragmatism, innovation, and do global customer satisfaction”, and applies advanced quality management standards to the whole process of product realization, striving to create “high-hard and high- fine and more Excellent products.The three series of products have been widely used in the advanced automatic CNC winding equipment at home and abroad, and won the praise of the market and customers.
We are a national high- tech company ,with a mature R&D and management team ( obtained a number of patent certificates).with a group of skilled production technology backbone.the main management staff have more than 16 years of work experience in this field .We regard "Conscience, Ingenuity and Innovation" as the core of corporate culture, and promise to provide our customers with the most sincere, professional and quality services.
Mr. Zhang,General Manager
We have employees more than 100 and 3,000 square meters plants.The main management staff engaged in this field more than 10 years.we design and developed with four series products.
We produce all kinds of winding machine spare parts ,the main products are winding tensiner ,winding nozzle ,Air Nipper ,wire stripper ,tension meter and Ceramic pulleys.
Our winding tensioner working in different brand of winding machine and using in different fields.
We are a national high-paying technology company and have obtained a number of patent certificates.