
High purity 99.99%-99.999% nitrogen generator for laser cutting machine
1. Technical chart
Hydrogenation of N2 purification equipment is the pressurize H2 which after normal purity and ammonia decomposition ,after the matching and mix into hydrogen and nitrogen purification equipment,the O2 and H2 in normal purity nitrogen exchange to water after reaction,then after cooling remove the water,pass through the cooling dryer in to the dryer device ,Then pass through the dust filter remove dust to make high purity N2,purity can be more than 99.999%,dew point ≤-60℃,nitrogen capacity 150Nm3/h,pressure 0.5Mpa can adjust.
2, TYH150-99.999 technical details
1. Normal nitrogen pressure: 0.6MPa( inlet pressure)
2. Nitrogen purity : ≥99.999%(O2 content ≤10PPM)
3. Nitrogen outlet pressure : 0.55MPa( adjustable)purification system pressure decrease 0.05 MPa
4. Dew point : ≤-60℃( normal pressure)
5. H2 content : Not limited
6. N2 consumption : 5-7%
7. Hydrogenation type : automatically
3, TYH150-99.999 working principle
Hydrogenation deoxidize purification technics,require the purity of nitrogen is 99%,pressure 0.6Mpa,rate of flow is 165 Nm3/h.The normal purity N2 and the H2 which controlled by flow meter inlet static mixer doing mixed,then inlet deaerator deoxidation,the outlet gas will pass through H2,guide to cooling device cooling to normal temperature,then guide to adsorption dryer,can remove CO2 and water,save the gas consumption(consumption between 5-7%).then pass through the dust filter can reach purity 99.999%,out put 150Nm3/h, output pressure 0.55Mpa,normal pressure dew point -60℃
III. Ammonia decomposition making hydrogen system
This system is use liquid ammonia as raw material,let the liquid ammonia steam ,the gas state ammonia in the decomposing furnace high temperature accelerance layer separate to 75% H2 and 25% N2,the purification device remove the water in the gas. Because of liquid ammonia producing technique,the O2 content in the ammonia is very small, during high temperature accelerance layer,the less O2 have been reacted with H2,the O2 content can reach the ≤1ppm,accelerance layer in decomposing furnace,and the adsorber in the purification device degree can be more higher than production target,the system is sealed. We adopt two tower exchange working,can supply gas continuously. Adsorption tower use inside and outside drum-type structure,to avoid the CMS frit in high temperature,assure the CMS usage life.
We use low pressure ammonia decomposition,equip membrane type H2 booster,can make the H2 pressure 0.05Mpa,use membrance type H2 booster can let the H2 pressure reach 0.8Mpa,supply into H2&N2 mixer.
Main technical details
I. Normal purity N2 device
1, Air compressor
Type | GA45-8.5 |
outlet capacity | 8Nm3/min |
outlet pressure | 0.85Mpa |
Total power | 45KW |
Oil content | ≤5ppm |
linkage type | direct connection |
Manufacture | Atlas copco |
Quantity | 2 sets( one working one spare) |
2, Air technical tank
Type | 1m3/10kg |
Quantiy | 1set |
Manufacturer | Qingdao Hai Kong |
3, Air source clarification processing
Filter name | Type | Manage air consumption | Filter fineness | Reduced oil content |
Dust filter | C-8H | 9Nm3/min | 3mm | ≤5PPm |
Precision filter | T-8H | 9Nm3/min | 1mm | ≤1PPm |
Efficient oil free filter | A-8H | 9Nm3/min | 0.1mm | ≤0.01PPm |
Manufacturer | America HANKISON filter element Jiangyin Tongyue install |
4, Cooling type dryer
Type | TY-8HF |
Air consumption | 9Nm3/min |
power | 2Kw |
pressure dew point | 2℃-10 ℃ |
working pressure | 0.2-1.0MPa |
voltage | 50HZ/220V |
Manufacturer | Jiangyin Tongyue |
5, Actived carbon filter
Filter name | Type | Consumption | Filter precision | Oil content |
Actived carbon filter | H-8 | 9Nm3/min | 0.01mm | ≤0.001PPm |
Manufacturer | Jiangyin Tongyue | |||
Remark | Include pressure vessel certificate |
6, Normal nitrogen machine technical data
Type | TY170-99 |
N2 output flow | 170Nm3/h |
N2 purity | ≥99% |
Total power | 1Kw |
N2 pressure | 0.1-0.7Mpa(adjustable ) |
N2 dew point | ≤-40℃ |
Oil content | ≤0.001ppm |
Air consumption | 6.5Nm3/min |
Working type | continuous working |
operating type | Automatically |
Manufacturer | Jiangyin Tongyue |
Quantity | 1set |
7, Normal purity N2 generator main parts.
Description | Type | Quantity | Remarks |
PSA adsorption tower | Professional design | 2 pieces /10kg | Jiangyin Shuangqiu |
CMS | MSC-3KT-172 | 690kg | Japan Takeda/Wutian |
Vortex airflow | Professional design | 2 pieces | Technical Carbotech from Germany |
Self complement compact device | Professional design | 2sets | Jiangyin Tongyue |
single unit processing part | / | 1 set | SMC-Japan |
Sample pressure reduce valve | / | 1 piece | SMC-Japan |
Direct current 24V power | / | 1 set | Taiwan-Mingwei |
Pneumatic valves | DN50 | 5 pieces | Burkert Germany,approve |
DN32 | 4 pieces | ||
DN15 | 1 pieces | ||
Magnetic valve | 4V210-24V | 10 pieces | Taiwan Airtac |
Metal flow meter | LZZ-32 | 1 piece | Changzhou Shuanghuan |
Control system | TPC7062K | 1set | (color touch screen )Kunlun Tongtai |
Muffler | TY-170X | 1 set | Jiangyin Tongyue |
Pipe valve system | bprofessional produce | 1 set | Jiangyin Tongyue |
PLC controller | S7-200 | 1 set | Siemens Germany |
Nitrogen analyzer | P860-4N | 1 set | Shanghai Changai |
8, Nitrogen technique tank
model | 1m3/8kg |
quantity | 1 piece |
manufacturer | Qingdao Haikong |
Jiangsu Tongyue Gas System Co.,Ltd
Jiangsu Tongyue Gas System Co.,ltd. specializes in the production of nitrogen generators, air compressors, oxygen and other gas processing equipment.
The products are widely used in food, medicine, chemical industry, chemical fiber, metallurgy heat treatment, electronics, steel, coal, and other industries. The products involve in many fields and offer multiple functions. The company has extensive technical experience in the applications of different industrial gases, providing customers with a full range of gas solutions, while allowing them to enjoy convenient and efficient after-sales services.
The company has a number of patented technologies and intellectual property rights. System automation, mute for environmental protection, low energy consumption, high conversion rate and other features are strengthened on the basis of existing equipment, to maximize the value of customer’s production chain. The company insists on using high high-quality imported parts, having established and improved production processes, quality control system, and after-sales service evaluation system, to provide meticulous service to each customer.
Our businesses cover throughout the country, and are also exported to Southeast Asia, Europe and other overseas markets. Standing on the top of the industry, Tongyue is committed to advancing the development of the air separation industry. Constant technical R & D is our eternal mission.