
Bare tube water wall panel export product positive tolerance premium quality with low cost
PRODUCT DESCRIPTION
1 | Tube panels are fabricated using premium grade raw materials in carbon steel or alloy steel as per the customers' requirement. |
2 | Layers of tube panels involving multi radius bends, overlapping each other to be accommodated in lesser space for ultimate efficiency. |
3 | Compact size and leak proof assembly. |
4 | Widely used in water tube and waste heat recovery boilers, tube panels can be customized as per the specifications and drawings of customers. |
5 | Smelting units, power stations and sugar plants are the common buyers of this product. |
SOLUTION TO CORROSION PROBLEMS IN LOWER FURNACE
1 | An innovative, engineering solution for solving corrosion or erosion/corrosion problems experienced by the waterwall is to apply an overlay of a corrosionresistant alloy to carbon steel waterwalls on site using automatic welding machines. |
2 | The GMA W overlay machine, which is fully automatic, deposits weld beads in a vertical down mode starting typically from the membrane and then moving to the tube section following a preprograrnrned weld bead sequence to achieve a uniform coverage of the waterwall (i.e., membranes and tubes) in a boiler. |
3 | Each weld bead is overlapped by subsequent weld bead to insure a full coverage with no missing spots. |
4 | The thickness of the overlay applied to the watelwall in field is typically 1.78 mm (0.070") minimum. |
5 | For overlay welding of the waterwall in the field, it is a common practice to use many welding machines, for example, 10 or more, at the same time in the boiler to complete the project during a maintenance shutdown. |
6 | A modem machine can deliver a welding "speed" of approximately 0.14 to 0.19 m2 (1.5 to 2.0 fY) per hour. |
7 | Thus, with 10 machines, a total area of about 16.7 to 22.3 m 2 (180 to 240 fY) of the waterwall can be overlaid over a 12-hour shift. A waterwall area of about 280 m 2 (about 3000 fY) can be routinely overlaid in seven days using a two 12-hour-shift-per-day schedule. |
8 | When the waterwall is damaged beyond repair on site, the damaged section can be removed and replaced with shop-fabricated overlay panels. |
9 | Panels of sizes up to 1.2 m (4 ft) wide and 12 m (40 ft) long can be readily handled in the shop. |
10 | Construction of an overlay panel consists of fabricating a panel of steel tubes and membranes, which is then followed by overlay welding of the panel on a stand using essentially the same techniques as field overlay. |
Application
1 | Energy saving enviromental protection china supplier membrane water wall for CFB boiler are membrane walls that are made of tubes welded together with or without a strip of metal in between. |
2 | These walls form the enclosure of the coal combustion chamber. |
3 | Water wall tubes are also referred to as the evaporator section; they contain water mostly in liquid form which gradually evaporates as it rises in the boiler. |
Encasement
Zhangjiagang HuaDong Boiler Co., Ltd.
Hua Dong Boiler Co., Ltd. is a high-tech enterprise specialized in manufacturing boilers. Established in early 1985s, has two manufacturing bases, this company covers 400,000㎡ with fixed assets amounting to USD 110,000,000. There are 1100 employees including 150 technicians and 600 coded welders. Hua Dong holds the manufacturing licenses for Grade A boilers and Grade A1&A2 pressure vessels issued by Chinese General Administration of Quality Supervision, Inspection and Quarantine; also it holds the "S" and "U" "NB" stamps issued by American Society of Mechanical Engineers; meanwhile, this Company has passed the certification of ISO9001, SO3834, EN12952 Quality Management System.
"Hua Dong" boilers include Utility Boiler, HRSG Boiler, coal-fired , oil(gas) -fired, coal-water-slurry-fired and garbage-fired steam/hot water boilers, organic heat carrier boilers, etc., and Boiler spare parts (Economizer, Finned tube, Header, Steam drum, Superheater, Water wall panel, Air preheater, Cyclone separator, etc., which are widely used in power generation, heat supply, chemical engineering, textile, food, paper, road building, plastic, rubber and wood working industries. "HD" boilers are honored as "Famous Production in Jiangsu Province", " Jiangsu High-Tech Product" and "Jiangsu Energy-Saving Product". "HD" brand is a "Famous Brand in Jiangsu Province". We are a qualified supplier for the top three boiler manufacturers in China(Harbin Boiler Co., Ltd., Dong Fang Boiler Group Co., Ltd., Shanghai Boiler Works Ltd.,). So far, Hua Dong Boilers have served 10000 customers, which sell well all over China and are exported to USA, Australia, Russia, Kazakhstan, India, Indonesia, South Africa, Brazil, and Southeast Asia.
We strive to manufacture "Safe, Efficient, Energy-Saving and Environment-Friendly" boilers, provide new-type products in excellent quality, serve users sincerely to their satisfaction, and be a top supplier of boilers in China.
Declaration
Zhangjiagang Hua Dong Boiler Co.,Ltd has no subsidiaries.
Packaging & Shipping
Company Business
Our products have been wildly used in power plants and large international companies overseas.