
Copper Continuous Casting Machine Automatic electrical wire and cable production line
I, Main Introduction
The upcasting line (unit for shot as here below) is used to produce the long and bright oxygen-free copper rod. The induction melting furnace melt the copper cathode into liquid, the liquid keeps off the air by charcoal or graphite flake in case of be oxidation.The holding furnace keeps the copper liquid temperature in 1150℃±10℃, the casting machine crystallizes the copper liquid in crystallizer quickly, then continuously produces copper rod, then the final product will be finished through the double head take up machine and other accessory equipment.
II, Main yearly output
Model | Annual Output(tpyr) | Casting Strands Qty | Rod Dia(mm) |
SYJ0208-I2 | 1000 | 2 | 8-35 |
SYJ0408-I2 | 2000 | 4 | 8-35 |
SYJ0608-I3 | 3000 | 6 | 8-35 |
SYJ01008-I3 | 5000 | 10 | 8-35 |
SYJ01208-I3 | 6000 | 12 | 8-35 |
SYJ01608-I3 | 8000 | 14 | 8-35 |
SYJ02008-I4 | 10000 | 16 | 8-35 |
SYJ02408-I5 | 12000 | 20 | 8-35 |
III,Main data
3000MT Ф17mm→Ф30mm | 5000MT Ф8mm→Ф14.4mm | 5000MT Ф17mm→Ф30mm | ||
Main Para-meter | 1 | Model: SYJ0617-I3 | Model: SYJ1008-I3 | Model: :SYJ1017-I3 |
2 | Yearly capacity:3000mt | Yearly capacity:5000mt | Yearly capacity:5000mt | |
3 | Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace) | Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace) | Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace) | |
4 | Casting strands:6 | Casting strands:10 | Casting strands:10 | |
5 | Casting rod diameter : Ф17mm→Ф30mm | Casting rod diameter : Ф8mm→Ф14.4mm | Casting rod diameter : Ф17mm→Ф30mm | |
6 | casting speed:0~1000mm/min | casting speed:0~3000mm/min | casting speed:0~1000mm/min | |
7 | annual working time:7920h | annual working time:7920h | annual working time:7920h | |
8 | Liquid tracking precision:±2mm | Liquid tracking precision:±2mm | Liquid tracking precision:±2mm | |
9 | Take-up coil standard: φ700mm×φ1500mm×800mm | Take-up coil standard: φ700mm×φ1500mm×800mm | Take-up coil standard: φ700mm×φ1500mm×800mm | |
10 | Copper melting velocity:380kg/h | Copper melting velocity:650kg/h | Copper melting velocity:650kg/h | |
11 | Copper melting power consumption:<350kwh/ton | Copper melting power consumption:<350kwh/ton | Copper melting power consumption:<350kwh/ton | |
12 | Take-up form: automatic adjust | Take-up form: frequency automatic adjust | Take-up form: automatic adjust | |
13 | Take-up plate driven approach: pushed by copper rod,manual adjusting | Take-up plate driven approach: PLC control, frequency adjust,automatic coiling | Take-up plate driven approach: pushed by copper rod,manual adjusting | |
14 | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | |
15 | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | |
16 | Rod clamping method:manual clamping | Rod clamping method:air clamping | Rod clamping method: manual clamping | |
17 | Operation interface:date display,servo motor controlled by touch screen | Operation interface:date display,servo motor controlled by touch screen | Operation interface:date display,servo motor controlled by touch screen | |
18 | Total power:200KW AC three-phase 380V | Total power:240KW AC three-phase 380V | Total power:240KW AC three-phase 380V | |
Price | A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise) | A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise) | A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise) |
IV.Feature
i) Stable product quality;
ii) Low energy consumption;
iii) Removable inductor maintain easily;
iv) PLC controlling, and servo motor driven system;
v) Automatic collecting,& single plate weight over 3 TONS;
vi) Manpower: 2 persons each shift.
V,The main spare parts
NO. | Spare part name |
1 | AC servo motor |
2 | Servo driver |
3 | Frequency converter |
4 | High-precision reducer |
5 | PLC controller |
6 | Winding motor & reduction gears |
JIAXING JICHENG MACHINERY CO.,LTD.
jiaxing Jicheng Machinery Co., Ltd is established in 2000, and
located in Jiaxing city of Zhejiang. Nearby Hangzhou, Suzhou,
Ningbo and other cities, it is located in the center of
shanghai-hangzhou and suzhou-hangzhou traffic trunk lines, whose
traffic is extremely convenient. The company is a professional
production of oxygen-free copper rod continuous casting machine ,
metal rolling machine, copper wire drawing machine and other
equipment high-tech manufacture company. That own independent reach
and development, production and sales team.Since its establishment,
the company has been awarded many honorary titles, such as Jiaxing
Technical Private Company, Zhejiang Small and Medium sized
technical company and National High-tech enterprises.
Our product not only have good reputation and sales well at home,
but also be exported to more than 40 countries and regions, such as
Russia, Malaysia, India, Vietnam, North Korea, Egypt, Iran, Syria,
Lebanon, Zambia, Uzbekistan and Turkmenistan.
Jiaxing Jicheng machinery Co., Ltd will continue to keep the
service concept of quality priority, and the work concept of
innovation and development. Keeping scientific management,
professional employee team, rigorous attitude, plentiful on-site
experience to provide you the better product and higher quality
service.YOU AND JICHENG DESIGNING IMPROVING INNOVATING