
DIN2391 ST45 ST52 seamless cold drawn carbon steel tubing
As a leading manufacturer of fine tolerance steel tubing we find our products being used in a wide range of demanding automotive and high pressure hydraulic line applications such as:
• Damping System
• Steering Systems
• Propshafts / Driveshafts
• Gearbox Shafts
• Shock Absorbers, Stabiliser Bars and Active Suspension Components
• Camshafts
• Fuel Pipeline
• (HPL) Hydraulic Line
P r o d u c t s
• Cold Drawn Fine Tolerance Precision Steel Tubes DIN EN 10305-1 (DIN 2391)
• Cold Drawn Fine Tolerance Precision Steel Tubes DIN EN 10305-2 (DIN 2393)
• Cold Drawn Fine Tolerance Precision Steel Tubes for the Fluid and Pneumatic Power Markets (H8)
• Cold Drawn Fine Tolerance Special Sections
• ERW Steel Tubes DIN EN 10305-3 (DIN 2394)
• Precision Steel Tubes GOST 9567
• Carbon Steel Pipes for Pressure Service JIS G3454
• Carbon Steel Pipes for High Pressure Service JIS G3455
• Automotive Components
M a t e r i a l s
E235, E355, E410, 25CrMo4, 26Mn5, 26Mo2, 25CrMo4, 42CrMo4, 20MnV6
St35, St35, St52
St37.4, St44.4, St52.4
STPG 370, 410
STS 370, 410, 480
S p e c i f i c a t i o n s
OD: 4 to 30mm (+/-0.08mm)
OD: 32 to 40mm (+/-0.15mm)
OD: 42 to 50mm (+/-20mm)
WT: 0.5-6.0mm
D e l i v e r y C o n d i t i o n s
+C No heat treatment after the final cold drawing process.
+LC After the final heat treatment there is a suitable drawing pass.
+SR After the final cold drawing process there is a stress relieve heat treatment in a controlled
atmosphere.
+A After the final cold drawing process the tubes are annealed in a controlled atmosphere.
+N After the final cold drawing operation the tubes are normalized in a controlled atmosphere.
Q u a l i t y A s s u r a n c e
The quality of our products for the Fluid Power sector is assured not just during the controlled manufacturing process but also by way of finished product testing. Typical tests include:
• Non-destructive tests
• Surface finish controls
• Dimensional accuracy measurements
• Flare and coning tests
• Mechanical and chemical property testing
T y p i c a l S i z e s
Outside diameter (mm) | Wall thickness (mm) | Flow cross section (cm2) | Weight (kg/m) | Outside diameter (mm) | Wall thickness (mm) | Flow cross section (cm2) | Weight (kg/m) | |
6 | 1 | 0.13 | 0.123 | 22 | 1.5 | 2.84 | 0.758 | |
6 | 1.5 | 0.071 | 0.166 | 22 | 2 | 2.55 | 0.986 | |
6 | 2 | 0.031 | 0.197 | 22 | 3 | 2.01 | 1.41 | |
8 | 1 | 0.28 | 0.173 | 25 | 2 | 3.46 | 1.13 | |
8 | 1.5 | 0.20 | 0.240 | 25 | 2.5 | 3.14 | 1.39 | |
8 | 2 | 0.13 | 0.296 | 25 | 3 | 2.84 | 1.63 | |
10 | 1 | 0.50 | 0.222 | 25 | 4 | 2.27 | 2.07 | |
10 | 1.5 | 0.38 | 0.314 | 25 | 5 | 1.77 | 2.47 | |
10 | 2 | 0.28 | 0.395 | 28 | 1.5 | 4.91 | 0.98 | |
10 | 2.5 | 0.20 | 0.462 | 28 | 2 | 4.52 | 1.28 | |
12 | 1 | 0.79 | 0.271 | 28 | 3 | 3.80 | 1.85 | |
12 | 1.5 | 0.64 | 0.389 | 28 | 4 | 3.14 | 2.37 | |
12 | 2 | 0.50 | 0.493 | 28 | 5 | 2.55 | 2.84 | |
12 | 2.5 | 0.38 | 0.586 | 30 | 2 | 5.31 | 1.38 | |
12 | 3 | 0.28 | 0.666 | 30 | 2.5 | 4.91 | 1.70 | |
14 | 1 | 1.13 | 0.321 | 30 | 3 | 4.52 | 2.00 | |
14 | 1.5 | 0.95 | 0.462 | 30 | 4 | 3.80 | 2.57 | |
14 | 2 | 0.79 | 0.592 | 30 | 5 | 3.14 | 3.08 | |
14 | 3 | 0.50 | 0.814 | 30 | 6 | 2.55 | 3.55 | |
15 | 1 | 1.33 | 0.345 | 35 | 2 | 7.55 | 1.63 | |
15 | 1.5 | 1.13 | 0.499 | 35 | 3 | 6.61 | 2.37 | |
15 | 2 | 0.95 | 0.641 | 35 | 4 | 5.73 | 3.06 | |
15 | 3 | 0.64 | 0.888 | 35 | 5 | 4.91 | 3.70 | |
16 | 1.5 | 0.13 | 0.536 | 35 | 6 | 4.16 | 4.29 | |
16 | 2 | 1.13 | 0.691 | 38 | 2.5 | 8.56 | 2.19 | |
16 | 2.5 | 0.95 | 0.832 | 38 | 3 | 8.04 | 2.59 | |
16 | 3 | 0.79 | 0.962 | 38 | 4 | 7.07 | 3.35 | |
18 | 1.5 | 1.77 | 0.610 | 38 | 5 | 6.16 | 4.07 | |
18 | 21 | 1.54 | 0.789 | 38 | 6 | 5.31 | 4.74 | |
18 | 2.5 | 1.33 | 0.956 | 42 | 2 | 11.34 | 1.97 | |
18 | 3 | 1.13 | 1.11 | 42 | 3 | 10.18 | 2.89 | |
20 | 1.5 | 2.27 | 0.684 | 42 | 4 | 9.08 | 3.75 | |
20 | 2 | 2.01 | 0.888 | 50 | 4 | 13.85 | 4.54 | |
20 | 2.5 | 1.77 | 1.08 | 50 | 5 | 12.57 | 5.55 | |
20 | 3 | 1.54 | 1.26 | 50 | 6 | 11.34 | 6.51 | |
20 | 4 | 1.13 | 1.58 | 50 | 8 | 9.08 | 8.29 |
P a s s i o n f o r P r e c i s i o n
We understand how important it is for our customers to receive products crafted to tolerances of the finest order. We understand the particularly demanding conditions in which our products are expected to perform. We understand the extremely high quality standards that our customers expect us to adhere to. This understanding demands a high focus on customer orientation and this is encapsulated in our motto: Passion for Precision. The ideals and beliefs associated with this mantra provide a framework around which all of YAXIN’s daily activities revolve.
Bespoke solutions to engineering challenges define the culture that imbibes a firm history that extends to over 20 years. It is this ethos that has enabled our company to play a very significant part in defining the quality standards that exist today in our niche market of fine tolerance steel tubing. This knowledge and experience gives us the confidence that we can meet the highest of customer demands with a tailored engineering solution that is based upon a bespoke fine tolerance steel tube.
E n g i n e e r i n g
Material developments and innovative cutting edge engineering methods in combination with economically friendly lightweight solutions all serve to broaden the application spectrum for the
modern day fine tolerance steel tube. Within this constellation it is important to understand that a close working relationship with both suppliers and customers is the cornerstone to success. This process is something we practice on a daily basis.
R a p i d P r o t o t y p i n g
Modern day manufacturing requires that innovative product development ideas are turned into saleable products in the shortest possible time. Our in-house team of qualified Engineers and Product Designers/Developers are experienced in the process of Rapid Prototyping, thereby satisfying the insatiable appetite of our customers for new innovative solutions based on a fine tolerance steel tube and all within the shortest possible time frame.
C o s t E f f e c t i v e n e s s
Tubes, manufactured to the finest of tolerances can be economically developed by incorporating production efficiencies into their design. Our state of the art manufacturing assets, and the advantages that they bring to the manufacturing process, enable economic efficiencies to be applied to the most complex of tube design. As a consequence many of our products have manufacturing tolerances much tighter than those specified in industry norms. This makes us the perfect partner for customers with complex design needs.
D e v o t e t o A u t o m o t i v e C o m p o n e n t s
We are one of the world’s leading manufacturers of fine tolerance steel tubing: We employ around 750 people and are an independent, privately owned entity. Since the company was founded in 1996, we have been involved in the broader technical development of the niche market in which we operate. Our annual production tonnage of around 110.000 metric tons is marketed and sold worldwide. Approximately 90 % of our production goes into the Automobile industry in the form of fine tolerance tubes, special shaped tube sections and tube based components.
The knowledge associated with supplying such a wide range of complex application fields allows us to offer a product range that extends from the steel coil to the finished component. This broad sphere of activity enables us to integrate our core competence of precision into a whole range of added value activities thereby creating a unique position for YAXIN in the broader tube industry.
YAXIN Precision Steel Tube - Your Competent Partner for Innovative Developments
As one of the leading manufacturers of cold drawn seamless and cold drawn welded Precision Steel Tubes YAXIN offers a broad production range along with exceptional expert advice on material, processing, sales and services. Our efforts target at intelligent solutions for the utmost customer satisfaction. As YAXIN is well embedded into many synergies emerge strengthening performance from the pre-material to the final product.
The production program comprises seamless and welded Precision Steel Tubes manufactured according to international standards of the automotive, mechanical engineering and energy industries.
Applications in Automotive Industry
• Camshafts
• Rocker shafts
• Diesel injection lines
• Drive shafts
• Propeller shafts
• Ball cages
• Cylinder for shock absorbers
• Container tubes for shock absorbers
• Piston rods
• Stabilizers
• Axles
• Steering rods
• Steering parts
• Airbags
• Crossbeams
• IHU parts
• Gas springs
Diesel Injection Tubes for 2,000 bar and Even Higher Pressure
Technical requirements as well as legislative constraints are strongly linked to higher injection pressures. Todays’s market predictions project injection pressures rising up to more than 2,000 bar for cars while these might go beyond 3,000 bar in the case of heavy-duty vehicles.
Tube requirements
• Bending ability
• Corrosion resistance
• Excellent fatigue strength
• Design criterion for 1 ppm pressure level: (Operating pressure + peak pressure) for 107 load cycles
• Dedicated autofrettage process
YAXIN Precision Tubes
Offers a large precision tube portfolio intended for Diesel Injection Lines comprising high end as well as economic solutions. The product portfolio was complemented with the new Common Rail Grade (CRG) series. The CRG series offers excellent steel and surface qualities (acc. to ISO 8535) engineered for advanced fatigue resistances based upon special micro alloying concepts. Due to long-term experience scatter of mechanical characteristics and surface properties are managed within narrow scatter bands. In combination with adequate autofrettage processes extreme system pressures may be realized.
Precision Steel Tubes for Side Shafts: Monobloc Tubular Shafts (MTS) and Welded Tubular Shafts
Precision Steel Tubes for Welded Tubular Shafts are endowed with outstanding geometrical properties and delivered as high-quality Carbon, Manganese Boron or air hardening steel. Dedicated wall thickness and eccentricity tolerances give way for excellent dynamic response as well as fatigue properties.
Precision Steel Tubes for Monobloc Tubular Shafts are designed either for quenching and tempering (C and CrMo-grades) or hardening processes (MnB-grades). Our steel material shows
well-defined microstructure and large deformation capacities perfectly suitable for any deformation process carried out at low temperature, just as needed for tapering and splining.
Customer expectations
• Cold forming capacity
• Weldability
• Excellent dynamic response
• Appropriate static and fatigue properties
Tube requirements
• Geometrical characteristics within narrow scatter bands (wall thickness, diameter, eccentricity among others)
• Well-defined, homogeneous microstructure
• Narrow scatter band of strength properties
Precision Steel Tubes for Shock Absorber
Manufacturer of shock absorbers are increasingly looking for solutions to optimize their own processes. Furthermore, solutions to reduce weight in the vehicle are in the focus. Precision Steel Tubes with higher strength combined with a steady good process behavior are needed. YAXIN stands for high quality Precision Steel Tubes for shock absorber.
Customer expectations
• High surface quality (ready to use surface)
• Suitability for subsequent processing
• Formability
Tube requirements
• Constant mechanical properties
• Tight allowances
• Cleanliness and high surface quality
Zhangjiagang Bonded Area Henglong Steel Tube Co., Ltd.
Zhangjiagang Bonded Area Yaxin Precision Tube Co., Ltd.
Zhangjiagang Bonded Area Henglong Steel Tube Co., Ltd.
Long-term adherence strict quality control, uphold the "scientific management to create first-class products, promote the comprehensive development of continuous improvement, quality service to win customer satisfaction," the quality and continuously forge ahead, creating enterprise independent quality brand; uphold the integrity of the first with partners closely aligned. We sincerely hope that the friendly cooperation with the community, work together!
Zhangjiagang bonded zone Yaxin precision pipe making Co., Ltd., Zhangjiagang bonded zone Yaxin Auto Parts Technology Co., Ltd.
Zhangjiagang Free Trade Zone Yaxin Precision Steel Pipe Co.,Ltd.and
Zhangjiagang Free Trade Zone Yaxin Auto Parts Technology Co.,Ltd.is
a Sino-foreign joint venture company,established in 1999,located at
Taiwan Road,Free Trade Zone,Zshangjiagang City,jiangsu Province.It
is borderend by international mertropolis city-Shanghai to the
east,the beautiful ancient city Suzhou to the south ,jiangyin
Changjiang River Bridge to the west ,and international
port-Zhangjiagang port to the north.The company covers the area of
200000㎡,of which constructiong area is 8500㎡ ,is has 15 million
U.S.dollars (about 96 millon RMB)of registered capital,260million
RMB of fixed assets,and its annual output is 30,000 tons of
precision seamiess steel pipe ,precision welded pipe 50,000
tons.The company currently employs 500 people ,of which more than
60 have higher education ,more than twenty have senior titles or
above .Our main products are cold rolled and cold drawn precision
seamless steel pipes ,of which more steel pipes for
automobile,Precision welded pipe for automobile.
The company has eamed great reputation among many well-known large
business customers by our modern hardware facilities,independent
designed special mould and unique production process;and by our
standardized managenmen and strict management procedures;and by our
business philosophy of"Honesty ,cooperation andcommon
development".Our products are widely used by Shanghai Huizhong
Sachs Shock Absoorber Co.,Sacths Automotive Components Systems
(shanghai)Co.,Ltd.,ZF Chassis Technology-rich Mining Austria
(Changchun)Co.,Ltd.,dongfeng ZF Shock Absonrher Co.,Ltd,Shanghai
Huizhong Automotive Manufactuing Co.,Ltd.,FAW Tokico Shock Absorber
Ltd.,Zhuzhou Nanfang Yamaha Shock Absorter
Co.,Tenneco(Beijing)Co.,Ltd.
The company passed the ISO9001 quality system certification in 2008
,obtained Special equipment manufacturing license(TS2710J44-2013)in
2009,Passed PED certified of TUV NORD in 2011,passed ISO14001 and
OHSAS18001 management system certification of DNV in 2012,and was
rated as a high-tech enterprise in 2013.Under the fierce market
competition ,the company closely centers around the quality policy
of"creating first-class products by scientific management,promoting
overall development by contstant improvement and satisfying to the
custorners"tokeep forging ahead ,further perfecing all kinds of
equipments to dvelop the high quality brand for the company.
The company sincerely hopes that we can get friendly cooperation
with all circles of the community.
Zhangjiagang Bonded Area Henglong Steel Tubes Co., Ltd.
Zhangjiagang Bonded Area Henglong Steel Tubes Co., Ltd. is a
Sino-foreign joint ventrue company,estabilshed in 1999,located at
Taiwan Road,Free Trade Zone,Zhangjiagang City,Jiangsu Province.It
is bordered by internationgal metropolis city-Shanghai to the
east,the beautiful ancient city Suzhou to the south ,Jiangyin
Changjiang River Bridge to the west ,and internationgal
port-Zhangjiagang port to the north .It embraces convenient land
and water transportation,hospitable weather,god-blessed land rich
in culture and talented people .Thereby the company enjoys a great
geographical advantage.The company covers the area of 200000㎡,of
which construction area is 8500㎡.It has 15 million U.S.dollars
(about 96 million RMB)of registered capital,260million RMBof fixed
assets,and its annual output is 145,000 tons of seamlell steel
pipes.
The Company specializes in producing various types of steel,such
as10、20、20G、35、45、16Mn、ST52、40Cr、37Mn5、D9MnD、40Mn2、15CrMoG、12Cr1MoVG、08Cr2ALMo、12CrMo1、T11、T12、T22、T23、T5、T9、SA179、SA192、SA106B、SA210C.Main
prouducts are different types of seamless steel pipes ,for example
,steel pipes for structure,fou transmission fluid,for low and
medium pressure boiler,for petrleum cracking ,for high pressure
fertilizer equipment ,high pressure boiler.The outer diameter of
the pipe is from 6 to 133mm,wall thickness is from 0.5 to 16mm.Our
products are widely used in industry of machinery manufacturing
,ship engineering ,petrochemical,and pressrue boiler.
The company has eamed great reputaion among many well-known large
business customers by our modern hardware facilities,independent
designed sepcial mould and unique production process;and by our
standardized management and strict management procedures;and by our
business philosophy of"Honesty,cooperation and common development".
The company passed the ISO9001 quality system certification in
2008,obtained Special Equipment Manufacturing
License(ts2710j44-2013)in 2009,passed PED certified of
TUVNORDin2011,passed ISO14001and OHSAS18001management system
certification of DNV ,AND was rated as a high-tech enterprise
in2012.Unedr the fierce market competition,the company closely
centers around the quality policy of"creating first-class products
by scientific management ,promoting overall development by constant
improvement and satisfying the customers"to keep forging
ahead,fruther perfecting all kinds of equipment to develop the high
quality brand for the company.The company sincerely hopes that we
can get the friendly cooperation with all circles of the community.