
Hydrophilic HDPE Material MBBR Filter Media K3 K1 Moving Bed Filter
MBBR Technology Technical Details
The aerated MBBR uses, as the activated sludge process, the whole
volume of an open tank. It is defined as a biofilm system, as the
biomass is growing on carriers that move freely within the reactor
volume and are kept within the reactors by a sieve at the reactor
outlet. The system can be used either for aerobic or anoxic
processes. In aerobic processes the biofilm carriers are kept in
suspension by the agitation created by air from aeration diffusers,
while in anoxic processes a mixer keep the carriers in movement. A
schematic of the principle in an implementation of the WOCK OLIVER
MBBR technology is shown below
Model | Size(mm) | Specific Surface Area(m2/m3) | Bio-film formation Duration (days) | Nitrification Efficiency | Preferential Temperature (ºC) | Services life(years) | Number of unites per m3 |
PE01 | Φ12×9 | >800 | 5-15 | 400-1200 | <65 | ≥15 | >630,000 |
PE02 | Φ11×7 | >900 | 5-15 | 400-1200 | <65 | ≥15 | >930,000 |
PE03 | Φ10×7 | >1000 | 5-15 | 400-1200 | <65 | ≥15 | >990,000 |
PE04 | Φ16×10 | >800 | 5-15 | 400-1200 | <65 | ≥15 | >260,000 |
PE05 | Φ25×10 | >500 | 5-15 | 400-1200 | <65 | ≥15 | >118,000 |
PE06 | Φ25×10 | >500 | 5-15 | 400-1200 | <65 | ≥15 | >118,000 |
PE07 | Φ35×18 | >350 | 5-15 | 300-800 | <65 | ≥15 | >33,000 |
PE08 | Φ5×10 | >3500 | 5-15 | 500-1400 | <65 | ≥15 | >154,000 |
PE09 | Φ15×15 | >900 | 5-15 | 500-1400 | <65 | ≥15 | >230,000 |
PE64 | Φ25×4 | >1200 | 5-15 | 500-1400 | <65 | ≥15 | >228,750 |
The core of the MBBR technology are the biofilm carriers.
They are designed to provide a large protected surface area for the biofilm and optimal conditions for the bacteria culturea when the carriers are suspended in water.
Small Boss has developed several types of carriers with different
shape, size and surface area. This gives us the flexibility to use
the best suitable carrier depending on wastewater characteristics,
pretreatment, discharge standards and available volumes. Currently
we have ten different types of carriers
Small Boss MBBR Filter Media Advantage
Rapid carrier bio film formation mechanism
Super decarburization, ammonia nitrogen removal capacity
Excellent resistance to shock load performance
Flexible way of engineering application
Simple operation and maintenance
Long service life-100% virgin HDPE material.
Deoxidation and phosphorus removal effect is good
Tongxiang Small Boss Special Plastic Products Co., Ltd.
Tongxiang Small Boss Special Plastic Products Co., Ltd established in 1992, is a comprehensive high-tech enterprise specializing in the R&D, production and sales of MBBR bio media as an environmental protection industry.
Small Boss now has more than 30 high-speed production lines. All MBBR medias from mold development to downstream processing and packaging are independently completed by the company to ensure the perfect quality.
Small Boss covers a land area of 68,000 square meters with 42,000 square meters of workshop and 322 employees. 2019 yearly sales volume of MBBR media reached to 80,000 m³ and amount of sales for MBBR media reached to 20 million dollars.
Small Boss had became No.1 manufacturer and exporter for MBBR bio media in China.