
Modular nitrogen generator with small dimension high purity 99.999%
easy operation
I, Nitrogen generator system design
1. Compressed air system
Air compressor supply the raw material air for the nitrogen
generator. The nitrogen making system need high quality,stable
pressure and enough air consumption.Air compressor should use the
reliable, maintenance easily,low noise,screw air compressor.
2. Pressure Swing Adsorption Nitrogen making system
Pressure swing adsorption (PSA) is an advanced gas separate
technique,it is widely used in gas supply field in the world.
2 .1 Adsorbing material
Adsorbing material is the center part of PSA nitrogen
generator,Normally use the the Carbon Molecular Sieve,it can adsorb
the oxygen,CO2,water in the air,but can’t adsorb the nitrogen..
2.2 PSA principal
Because O2 and N2 these two gas molecule have diffusion rate
difference on the molecule sieve surface,O2 smaller diameter can
diffuse faster,most of them inlet micropore of CMS,the large
diameter N2 diffuse slowly,less of them can inlet ,use this
adsorption difference come true O2 and N2 separate.
2.3 PSA N2 making processing
(1) Inlet air:The air compressor press the air into transporting
pipe,then use the compressed air clarification system to remove the
water,oil,dust and so on,reach to air buffer tank,then pass through
air buffer tank into two adsorption tower.
(2) Adsorption: When air inlet adsorption tower,during the pressure
function,O2 and CO2 be adsorbed quickly.Formed N2 near the outlet
position.
(3) Air outlet :When the adsorption process working in the best
status(Adsorption N2:O2 is the smallest),open the outlet
valve,transport the N2 into N2 buffer tank.
(4) Average pressure:After finished exhaust,rest some N2 in the
tower,so let it into another tower adsorb again with new air.This
process is finished when the pressure of two tower is the same,so
called average pressure.
(5) Exhaust :After average pressure finished,need to releasing the
air which adsorb by CMS to be ready for next adsorption,the
programme will open the air releasing valve automatically,let the
pressure in the tower back to the original status,meanwhile release
the O2,CO2,so than the CMS can adsorb new air again.
(6) These two tower exchange work can got N2 purity 99.9 9%
Modular type PSA nitrogen generator
Model | Specification | |
G-5MZ | ||
N2 capacity | Nm3/Hr | 5 |
N2 purity | % | 99.99% |
N2 outlet pressure | Mpa | 0.1~0.6 |
Air inlet pressure | MPa | 0.7~0.8 |
Air inlet temperature | ℃ | ≤38 |
Dew point | ℃ | ≤-40 |
Working condition | ||
Air compressor flow | m³/Min | 0.5 |
Max working pressure | MPa | 0.8 |
Ambient temperature | ℃ | 40 |
N2 outlet dia | DN | 15 |
Air inlet dia | DN | 15 |
Working cycle | S | 40-55 |
Regeneration mode | Pressure swing analysis and alternate purging | |
Voltage: | 220V/50Hz | |
Pneumatic valve | mm | DN15*5 |
Muffler | mm | customizing |
Adsorbent | CMS260 | 1 batch |
Controller | PLC | Siemens |
Jiangsu Tongyue Gas System Co.,Ltd
Jiangsu Tongyue Gas System Co.,ltd. specializes in the production of nitrogen generators, air compressors, oxygen and other gas processing equipment.
The products are widely used in food, medicine, chemical industry, chemical fiber, metallurgy heat treatment, electronics, steel, coal, and other industries. The products involve in many fields and offer multiple functions. The company has extensive technical experience in the applications of different industrial gases, providing customers with a full range of gas solutions, while allowing them to enjoy convenient and efficient after-sales services.
The company has a number of patented technologies and intellectual property rights. System automation, mute for environmental protection, low energy consumption, high conversion rate and other features are strengthened on the basis of existing equipment, to maximize the value of customer’s production chain. The company insists on using high high-quality imported parts, having established and improved production processes, quality control system, and after-sales service evaluation system, to provide meticulous service to each customer.
Our businesses cover throughout the country, and are also exported to Southeast Asia, Europe and other overseas markets. Standing on the top of the industry, Tongyue is committed to advancing the development of the air separation industry. Constant technical R & D is our eternal mission.