
PSA Nitrogen Generator whole system for fastrner ,steel strip,
steel bar,steel sheet,steel coil, steel wire
TYH150-99.999 hydrogenation of N2 purification equipment
1. Technical chart
Hydrogenation of N2 purification equipment is the pressurize H2
which after normal purity and ammonia decomposition ,after the
matching and mix into hydrogen and nitrogen purification
equipment,the O2 and H2 in normal purity nitrogen exchange to water
after reaction,then after cooling remove the water,pass through the
cooling dryer in to the dryer device ,Then pass through the dust
filter remove dust to make high purity N2,purity can be more than
99.999%,dew point ≤-60℃,nitrogen capacity 150Nm3/h,pressure 0.5Mpa can adjust.
2,T YH150-99.999 technical details
1. Normal nitrogen pressure: 0.6MPa( inlet pressure)
2. Nitrogen purity : ≥99.999%(O2 content ≤10PPM)
3. Nitrogen outlet pressure : 0.55MPa( adjustable)purification
system pressure decrease 0.05 MPa
4. Dew point : ≤-60℃( normal pressure)
5. H2 content : Not limited
6. N2 consumption : 5-7%
7. Hydrogenation type : automatically
3, TYH150-99.999 working principle
Hydrogenation deoxidize purification technics,require the purity of
nitrogen is 99%,pressure 0.6Mpa,rate of flow is 165 Nm3/h.The
normal purity N2 and the H2 which controlled by flow meter inlet
static mixer doing mixed,then inlet deaerator deoxidation,the
outlet gas will pass through H2,guide to cooling device cooling to
normal temperature,then guide to adsorption dryer,can remove CO2
and water,save the gas consumption(consumption between 5-7%).then
pass through the dust filter can reach purity 99.999%,out put
150Nm3/h, output pressure 0.55Mpa,normal pressure dew point -60℃
1. Compressed air system
Air compressor supply the raw material air for the nitrogen generator. The nitrogen making system need high quality,stable pressure and enough air consumption.Air compressor should use the reliable, maintenance easily,low noise,screw air compressor.
Remark:We suggest air compressor prepare a spare set,to confirm the produce stable.
2. Compressed air clarification system
Compressed air pass through 9 grade filters,then pass through cooling type dryer.let the compressed air cooling,let the vapour in the air condensation into water,along with dust,oil drain out the machine.It’s better to put the cooling dryer in the compressed room.
After the cooling dryer is the filters,there are two group filters,one is 7 grade main pipeline filters,another is 5 grade high quality oil removing filter.7 grade main pipeline filter precision is 1um,filter out 1um and larger solid state and liquid particle,vestigital oil content 1ppm w/w.5 grade high quality oil removing filter filtrate precision 0.01um,remove 0.01um and larger solid state and liquid particle, 99.9999+% oil,the rest oil content 0.001 ppm w/w. Compressed air quality can reach 1 class according to ISO8573.1. Such clean and dry compressed air can inlet active carbon filter,air buffer tank then inlet nitrogen generator part,after PSA device make out the nitrogen purity ≥99%.
3. Pressure Swing Adsorption Nitrogen making system
Pressure swing adsorption (PSA) is an advanced gas separate
technique,it is widely used in gas supply field in the world.
3 .1 Adsorbing material
Adsorbing material is the center part of PSA nitrogen
generator,Normally use the the Carbon Molecular Sieve,it can adsorb
the oxygen,CO2,water in the air,but can’t adsorb the nitrogen..
3.2 PSA principal
Because O2 and N2 these two gas molecule have diffusion rate
difference on the molecule sieve surface,O2 smaller diameter can
diffuse faster,most of them inlet micropore of CMS,the large
diameter N2 diffuse slowly,less of them can inlet ,use this
adsorption difference come true O2 and N2 separate.
Normal purity N2 generator main parts.
Description | Type | Quantity | Remarks |
PSA adsorption tower | Professional design | 2 pieces /10kg | Jiangyin Shuangqiu |
CMS | MSC-3KT-172 | 1320kg | Japan Takeda/Wutian |
Vortex airflow | Professional design | 2 pieces | Technical Carbotech from Germany |
Self complement compact device | Professional design | 2sets | Jiangyin Tongyue |
single unit processing part | / | 1 set | SMC-Japan |
Sample pressure reduce valve | / | 1 piece | SMC-Japan |
Direct current 24V power | / | 1 set | Taiwan-Mingwei |
| DN80 | 5 pieces | Burkert Germany,approve |
DN40 | 4 pieces | ||
DN15 | 1 pieces | ||
Magnetic valve | 4V210-24V | 10 pieces | Taiwan Airtac |
Metal flow meter | LZZ-40 | 1 piece | Changzhou Shuanghuan |
Control system | TPC7062K | 1set | (color touch screen )Kunlun Tongtai |
Muffler | TY-300X | 1 set | Jiangyin Tongyue |
Pipe valve system | bprofessional produce | 1 set | Jiangyin Tongyue |
PLC controller | S7-200 | 1 set | Siemens Germany |
Nitrogen analyzer | P860-3N | 1 set | Shanghai Changai |
serial number | Patent No. | Patent No.( Accept No.) | patent families |
1 | PSA highly efficient starting device | Patent No.:ZL 2010 2 0139342.9 | utility model |
2 | Automatic control system of nitrogen generator with frequency conversion | Patent No.:ZL 2012 2 0408277.4 | utility model |
3 | Exhaust gas recycling and utilization device | Patent No.:ZL 2013 2 0867590.9 | utility model |
4 | Automatic control device for nitrogen purity | Patent No.:ZL 2013 2 0867632.9 | utility model |
5 | PSA constant pressure constant regeneration system | Patent No.:ZL 2010 2 0139343.3 | utility model |
6 | PSA cyclone umbrella type honeycomb air flow diffusion device | Patent No.:ZL 2013 2 0139344.8 | utility model |
7 | PSA low decibel silencer | Patent No.:ZL 2013 209 39345.2 | utility model |
8 | Top gathering fountain type gas collecting device | Patent No.:ZL 2010 2 0569506.1 | utility model |
9 | Dynamic cylinder pressing device | Patent No.:ZL 2011 2 0015073.X | utility model |
Jiangsu Tongyue Gas System Co.,Ltd
Jiangsu Tongyue Gas System Co.,ltd. specializes in the production of nitrogen generators, air compressors, oxygen and other gas processing equipment.
The products are widely used in food, medicine, chemical industry, chemical fiber, metallurgy heat treatment, electronics, steel, coal, and other industries. The products involve in many fields and offer multiple functions. The company has extensive technical experience in the applications of different industrial gases, providing customers with a full range of gas solutions, while allowing them to enjoy convenient and efficient after-sales services.
The company has a number of patented technologies and intellectual property rights. System automation, mute for environmental protection, low energy consumption, high conversion rate and other features are strengthened on the basis of existing equipment, to maximize the value of customer’s production chain. The company insists on using high high-quality imported parts, having established and improved production processes, quality control system, and after-sales service evaluation system, to provide meticulous service to each customer.
Our businesses cover throughout the country, and are also exported to Southeast Asia, Europe and other overseas markets. Standing on the top of the industry, Tongyue is committed to advancing the development of the air separation industry. Constant technical R & D is our eternal mission.